First-Class HV Terminals, Connectors and Tooling from TE Connectivity
Creating the best hybrid and electric vehicles for a fast-changing global market means getting your quality and power levels right. We stock TE Connectivity’s broad line of AMP+ HV Connector and Terminal Systems – a complete range of interfaces designed with touch-safe technology and shielding that prevent interference with other vehicle systems and deliver the highest possible voltage levels with minimum packaging, thanks to increased creepage and clearance distances.
TTI carries an extensive inventory of Connector Kits and Die Sets for all your design needs. And for high force crimping of cables up to 120mm2, HV-20 Benchtop Wire Termination Machines give you the power and flexibility to ensure clean, debris-free, high-voltage connections every time.
AMP+ HVA 280 Connectors and Headers
TE Connectivity’s AMP+ HVA 280 series delivers finger-proof, touch-safe two- or three-position connectors and headers with multiple latching options and an integrated high voltage interlock (HVIL). This product family includes a discrete header design unique to the industry, improving packaging and manufacturing efficiency with a two-stage floating latch for increased safety in the system. The HVA 280 family offers over 3,000 combination options for a wide variety of device and wiring harness applications, including on-board chargers, battery packs, DC/DC converters and high voltage power distribution systems.
AMP+ HVA 630 2-Position and 5-Position Connectors
The AMP+ HVA 630 product family’s touch-safe connectors provide connector position assurance and HVIL functionality. These sealed, shielded two-position DC connectors and headers are ideal for high voltage applications like onboard chargers. The HVF 630 2-Position’s industry-proven AMP MCP 6.3/4.8 standard contact system and shielded multicore wire allows currents of 40A at 140˚ C ambient temperature and voltages of up to 850 V DC.
The AMP+ HVA 630 5-position connector helps meet the battery capacity demands of plug-in hybrid and electric vehicles. Designed for multi-shielded 360˚ and with an integrated HVIL, this connector enables a three-phase charging current of 32A. It meets the IEC62196-2 type 2 standard for a maximum charging capacity of 22 kW.
AMP+ HVP 800 Connectors
These shielded and sealed pluggable connectors are ideal for a variety of applications in electric vehicle infrastructure, such as connecting HV batteries and inverters or in charging applications. Depending on wire cross-section, the HVP 800 is capable of delivering up to 200A at 85˚ C.
AMP+ HVP 1100 Connectors
The AMP+ HVP 1100 is designed for flexibility with the options you need for a range of hybrid and EV device applications. This system provides a current-carrying capacity of up to 300A at 85˚ C, and a cable range between 50 mm2 and 950 mm2 individually shielded wire, making it useful in many high-voltage applications. The system provides an integrated internal HVIL for package size optimization.
AMP+ IPT Shielded Ring Tongue Connectors
With 360˚ EMC shielding, these connectors are designed for powertrain applications in high-vibration environments, with current capacity up to 300A (depending on wire cross-section) at 105˚ C. The IPT is suited for use in e-motors, inverters or batteries designed for hybrid or electric vehicles.
AMP+ Auxiliary Power Terminals
This high-voltage accessory/device interconnect is designed for electric and hybrid vehicles. TE Connectivity’s AMP+ 2-position auxiliary pigtail system provides a wire range from 2.5 mm2 to 6.0 mm2 with rated voltage up to 600V DC. AMP+ Auxiliary Power Terminals meet USCAR-2 specifications for engine vibration and provide 360˚ EMC shielding.
HC-STAK 25 HV Interconnection System
The HC-STAK 25 product is a high-performance interconnection system that is both scalable and capable of reliable high-power distribution to each aggregate. These HV Interconnection Systems provide a double-ended-fork terminal system with a low contact resistance arrangement while meeting sealing, shielding, and touch-safe requirements in a very compact package. It has the flexibility to interconnect with a wide range of conductor cross-sections, geometry, and materials.
A Steady Supply of Kits and Die Sets for All
Your Design Needs
TTI stocks a wide range of TE Connectivity connector kits and dies so you can keep your line running at its ideal capacity. We’re maintaining a broad and deep inventory of these components so that your investment in tooling also helps maximize
versatility in your designs.
TTI Carries the HV-20 High-Voltage Wire
Termination Tooling for Your HV Cable
Production
The HV-20 series benchtop termination machines from TE Connectivity provide a high force crimping of cables up to 120mm² (4/0 cables) with crimp force monitoring and an integrated vacuum system to ensure clean, debris-free connections. The system’s single button design is safe, easy to operate, and allows multiple processing orientations.
The versatile design of the HV-20 and the adjustable die sets holder platform lets the process operate from the front, left, or right; and the side feed guard allows both loose piece and reeled terminal applications.
Watch: High-Voltage Termination Solutions
See the HV-20 in action, and learn how the TE Connectivity portfolio of high-voltage termination solutions gives you the power and flexibility you need to crimp high-voltage connectors for a wide range of designs.
White Paper: Large Cable, Large Problems
The Hybrid and Electric Mobility (HEMs) experts at TE Connectivity address the challenges presented in terminating the heavy gauge cable found in the expanding high-voltage market. Working with HEMs cables is a unique and specialized business and knowing the potential problem areas can help wiring harness manufacturers address issues before they begin to impact return on investment.
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