Molex ML-XT Sealed Connection System

Molex ML-XT Sealed Connection System is a rugged, IP69K-rated connector system designed for critical vehicle-wiring applications in harsh environments. These connectors are designed to be a drop-in replacement for the defacto-standard industry connectors. Terminal options include either stamped and formed or solid contact. The ML-XT Sealed connectors have a minimum durability of 100 cycles and a maximum mating and unmating force of 135N. Applications include aerospace, transportation, marine, defense, and more.

Features

  • 2, 3, 4, 6, 8, 12, or 18 circuits
  • Color-coded housing available
  • IP69K-rated and J2030 power-wash test capable
  • Minimum durability of 100 cycles
  • Pre-assembled plug and receptacle housing
  • Rear seals made from High-Consistency Rubber (HCR)
  • RoHS compliant
  • Solid contact terminals and stamped and formed contact terminals available
  • Superior reliability without a redesign

Applications

  • Agricultural machines
  • Buses and coaches
  • Cars
  • Commercial aerospace
  • Construction and mining equipment
  • Defense vehicles
  • Forest and garden equipment
  • Generator sets (Gensets)
  • Marine equipment
  • Material handling
  • Motorcycles
  • Search, detection, and navigation equipment
  • Trains and rail equipment

Technical Specifications

Parameters Values
Cable Gauges 1.40mm to 2.80mm
2.70mm to 3.60mm
Maximum Voltage 500Vdc
Maximum Current Rating 13A
Maximum Contact Resistance 30mΩ
Minimum Insulation Resistance 20MΩ
Operating Temperature Range -55°C to +125°C
Maximum Mating and Unmating Force 135N

Video

This TTI Tech Specs video for Molex ML-XT Sealed Connection System explains Molex ML-XT sealed connectors are a one-piece solution, with a covalently interlocked interfacial seal on the plug that provides IP68 and IP69k sealing and also meets the specifications of SAE J2030. 

See the video transcript below

Video Transcript

I’m here to settle a debate that has gone on for too long. The one piece is the best. If you need a sealed electrical connection, you shouldn’t be wasting time with assembling seals and connectors. You should be using the Molex ML-XT sealed connector system, which provides greater reliability without costly redesigns. ML-XT sealed connectors are a one-piece solution, with a covalently interlocked interfacial seal on the plug that provides IP68 and IP69k sealing. It also meets the specifications of SAE J2030.

The rear seal is covered and made from high consistency rubber. This prevents tearing and allows for an extremely tight bend radius without damaging the seal. In terms of terminals, Molex offers both stamped and formed terminals for production, and machine solid pin for service and repair. The locking latch and color coding make for fast and easy mating and unmating, with two circuit to eighteen circuit connectors available.

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