Molex Compactus Sealed Hybrid Connectors
Molex Compactus Sealed Hybrid Connectors are robust, high-density, automotive-grade solutions designed to combine power and signal transmission within a compact footprint. These connectors are built to perform reliably in harsh, real-world operating conditions. The Sealed hybrid connectors feature an operating temperature range from -40°C to +120°C and a frequency from 20Hz to 200Hz. These component supports a maximum voltage of 14V and a minimum insulation resistance of 100MΩ. Typical applications include automotive, commercial vehicle, battery packs, and zonal control units.
The Compactus 80-Circuit Panel-Mount Headers are a panel-mount connection system that saves space, ensures reliability, and simplifies assembly and maintenance operations in electrical systems. These are the first 80-circuit product on the market to serve the needs of EV and E-drive manufacturers by providing a space-efficient, sealed, USCAR-standard wire-to-board interconnect solution for applications such as powertrain subsystems, control units, and N-in-1 electric drive (E-drive) units.
Features
- Automotive-grade sealed design
- Compact high-density layout
- Design flexibility
- Heat- and vibration-resistant construction
- IP69K sealing performance
- Lightweight wire design
- Multiple terminal size options
- Optimized space utilization
Applications
- Automotive
- Automatic doors
- Battery packs
- Body electronics
- Chassis control unit modules
- DC-to-DC converters
- Electric motors
- Electric Vehicle (EV) reducers
- Electronic control units
- Electronically controlled parking brakes
- Engine control unit modules
- Hybrid Electric Vehicle and EV inverters
- Illumination control systems
- Junction/fuse boxes
- Motor control units
- N-in-1 E-drive units
- Onboard chargers
- Power distribution units
- Suspension controllers
- Transmission controllers
- Vehicle control unit (VCU) modules
- Zonal control units
- Commercial vehicle
- Construction/agriculture machinery
- Door control unit modules
- Motorcycles
- VCU modules
Technical Specifications
| Parameters | Values |
|---|---|
| Frequency Range | 20Hz to 200Hz |
| Maximum Voltage Rating | 14V |
| Minimum Insulation Resistance | 100MΩ |
| Minimum Terminal Retention Force | 100N |
| Operating Temperature Range | -40°C to +120°C |
Video
This TTI Tech Specs video for Molex Compactus Sealed Hybrid Connectors highlights a compact, high-density design that integrates power and signal transmission while ensuring reliable performance in harsh automotive environments.
See the video transcript below
Video Transcript
You know that friend who says they can handle anything - spicy food, horror movies, your honest opinion about their haircut - but then completely falls apart when you test their claim? Thankfully, the Molex Compactus Sealed Hybrid Connector System isn't that friend, and it actually backs up its claims. The connectors combine power and signal contacts in a single sealed housing, with an IP69K rating and operation from -40°C to +120°C, eliminating the need for separate power and data connectors in hostile environments. The connectors feature up to 186 circuits with 0.5mm to 2.8mm terminals designed for thin wires, offering space and weight savings over conventional 0.64mm terminal connectors. The hybrid design means fewer potential leak points and faster assembly compared to running dual connector systems, with the Compactus Sealed connectors rated for one thousand mating cycles minimum. They’re suitable for industrial controls, transportation, and outdoor applications where sealed reliability isn't negotiable.
